transformer core lamination processing

Key Features for Transformer Manufacturers‌

‌HJX-LS-400D CRGO Steel Precision Cutting Line‌
A fully automated, servo-driven system designed for ‌transformer core lamination processing‌, combining ‌dual-hole punching‌, ‌V-notching‌, and ‌fixed-angle cutting (45° & 135°)‌. Ideal for producing ‌side sheets‌, ‌yoke sheets‌, ‌central column sheets‌, and ‌right-angle laminations‌ with ‌ultra-high precision‌ and ‌safety compliance‌.

‌Core Advantages‌

• ‌Full Servo Drive & PLC Control‌: Ensures smooth operation and unmatched accuracy.
• ‌English HMI Interface‌: User-friendly touchscreen for easy parameter adjustment.
• ‌High-Speed Processing‌: Optimized for ‌CRGO (Cold-Rolled Grain-Oriented) silicon steel coils‌.
• ‌Minimal Burrs‌: Cutting and punching burrs ≤0.02mm, meeting stringent transformer core standards.

‌Technical Specifications‌

‌Material Requirements‌

1. ‌Width Tolerance‌: ±0.1mm
2. ‌Material Thickness‌: 0.18–0.35mm
3. ‌S-Camber Tolerance‌: ≤0.2mm/2000mm
4. ‌Surface Quality‌: No rust, waves ≤1mm, thickness tolerance ≤0.02mm

‌CRGO Coil Compatibility‌

• ‌Inner Diameter‌: 500mm
• ‌Outer Diameter‌: 1200mm
• ‌Max Coil Weight‌: 2T

‌Finished Product Data‌

• ‌Cutting Length‌: 350–2500mm
• ‌Angle Precision‌: ±0.025°
• ‌Length Tolerance‌: ±0.20mm/2m (at uniform speed)

‌Equipment Configuration‌

‌1. Dual-Head Hydraulic Decoiler with Loading Trolley‌

• ‌Max Load Capacity‌: 2T
• ‌Coil Compatibility‌: ID 500mm, OD 1200mm
• ‌Features‌: Synchronous stepless feeding, automatic tension control.

‌2. Precision Servo-Driven Cutting & Punching Unit‌

• ‌V-Notching & Hole Punching‌: High-response servo motors for minimal noise and vibration.
• ‌Tool Material‌: Tungsten carbide blades (Zhuzhou Diamond Brand) for extended lifespan.

‌3. Buffer & Feeding System‌

• ‌Non-Pit Buffer Device‌: Equipped with inclined plates, rage control, and detection switches.
• ‌Auto-Adjustment‌: Triggers decoiler feeding based on strip position for seamless material flow.

‌4. Automated Stacking & Sorting‌

• ‌Speed‌: 240m/min (conveyor), 4.25m/s (lifting)
• ‌Stacking Precision‌: ±5mm (hole alignment)

‌Why Choose HJX-LS-400D?‌

• ‌Optimized for CRGO Steel‌: Tailored for transformer core laminations with ‌high magnetic efficiency‌.
• ‌Future-Proof Design‌: Integrates motion control and IoT-ready interfaces for smart manufacturing.
• ‌Global Compliance‌: Meets IEC and ANSI standards for transformer core production.

‌Search-Optimized Keywords‌:
Transformer Core Cutting Machine, CRGO Steel Slitting Line, High-Precision Lamination Shearing, Servo-Driven Punching Equipment, Automated Core Stacking System, HJX-LS-400D Specifications

‌Targeted English Statements‌:

1. ‌"Upgrade your transformer core production with the HJX-LS-400D, engineered for CRGO silicon steel precision cutting and punching."‌
2. ‌"Achieve flawless transformer laminations: Our HJX-LS-400D delivers ±0.025° angle accuracy and burr-free edges."‌
3. ‌"Maximize efficiency in core processing—HJX-LS-400D combines servo-driven automation with industry-leading durability."‌