200 Ton Coil Feeding Equipment Designed to Handle 5 Ton Coil Weight Suitable for Heavy Duty Industrial Applications

Product Description:

The Metal Coil Feeding Line is an advanced and highly efficient solution designed to streamline the process of feeding metal coils into various manufacturing systems. This state-of-the-art Automated Coil Feeder is engineered to enhance productivity, accuracy, and safety in metal processing operations. Specifically designed to work seamlessly with Frequency Furnaces, the Coil Feeding Line ensures smooth and continuous feeding of metal coils, optimizing the overall production flow and minimizing downtime.

One of the standout features of this Coil Feeding Equipment is its incorporation of high-quality servo motors from industry-leading brands such as Yaskawa or Mitsubishi. These servo motors provide precise control over the feeding speed and positioning of the metal coils, ensuring consistent and accurate material handling throughout the production line. The servo motor integration also allows for easy adjustments and fine-tuning, accommodating different production requirements with minimal effort.

The dimensions of the Metal Coil Feeding Line are fully customizable based on the size of the coil and the specific configuration of the production line. This flexibility allows manufacturers to tailor the equipment to their unique operational needs, ensuring an ideal fit within their existing infrastructure. Whether dealing with larger coils or constrained floor space, the customizable design of the Coil Feeding Line facilitates seamless integration and optimal use of available resources.

Material compatibility is a critical aspect of any coil feeding system, and this Metal Coil Feeding Line excels in this regard. It is capable of handling a wide range of materials including steel, aluminum, copper, and stainless steel. This versatility makes it suitable for diverse industrial applications, ranging from automotive manufacturing to electronics and construction materials production. The robust design and precision engineering ensure reliable performance even with materials that require careful handling due to their properties.

In terms of capacity, the Coil Feeding Line is designed to accommodate coils weighing up to 5 tons. This substantial weight capacity enables it to manage heavy-duty coils commonly used in industrial metal processing, ensuring that large volumes of material can be fed efficiently without compromising safety or accuracy. The equipment’s structural integrity and advanced control systems work together to handle these heavy coils smoothly, reducing the risk of material damage or operational interruptions.

Utilizing the Metal Coil Feeding Line in conjunction with a Frequency Furnace creates a highly integrated production environment where metal coils are fed automatically and precisely into the furnace for subsequent processing steps such as heating, annealing, or tempering. This integration enhances process consistency, reduces manual labor, and increases throughput, making it an indispensable component of modern metalworking facilities.

Overall, this Automated Coil Feeder represents a significant advancement in coil feeding technology. It combines customizable dimensions, robust material compatibility, and powerful servo motor control to deliver exceptional performance and adaptability. Whether your operation involves steel, aluminum, copper, or stainless steel, and regardless of coil size or weight up to 5 tons, this Coil Feeding Equipment offers a reliable and efficient solution to meet your production demands.

Investing in this Metal Coil Feeding Line means embracing automation and precision in metal coil handling. It reduces the complexities associated with manual coil feeding, minimizes material waste, and enhances workplace safety by reducing operator intervention. As a result, manufacturers can achieve higher productivity levels, improved product quality, and a more streamlined manufacturing process overall.

Features:

• Product Name: Coil Feeding Line
• Suitable Metal Sheet Coil Thickness: 0.8-8.0MM
• Cap Diameter: 13 MM
• Pressure Capacity: 200 Ton
• Matched Equipment: Frequency Furnace
• Installation Type: Floor Mounted
• Efficient Coil Feeding System designed for precise metal sheet handling
• Reliable Coil Feeding Equipment compatible with various industrial applications
• Advanced Coil Feeding System ensures smooth and continuous operation

Technical Parameters:

Applications:

The Coil Feeding Line is an essential solution designed to optimize the handling and processing of metal coils in various industrial settings. With a cap diameter of 13 mm and a coil thickness range of 0.3 mm to 6 mm, this system is engineered to accommodate a wide variety of coil dimensions, ensuring versatility and adaptability across numerous applications. Additionally, it supports metal sheet coils with suitable thicknesses ranging from 0.8 mm to 8.0 mm, making it ideal for industries requiring precise feeding of different metal gauges.

One of the primary applications of this Coil Feeding Line is in automated production environments where efficiency and accuracy are paramount. As an Automated Coil Feeder, it seamlessly integrates into metal processing lines, providing consistent and reliable coil material feeding. This capability reduces manual intervention, minimizes downtime, and enhances overall productivity. The system’s design allows it to work in conjunction with frequency furnaces, ensuring that the coil feeding process aligns perfectly with heat treatment stages and other thermal processing operations.

The Coil Feeding System is particularly beneficial in manufacturing sectors such as automotive, appliance production, electronics, and construction materials, where metal sheets must be fed continuously and uniformly for stamping, cutting, or forming processes. By incorporating a hydraulic leveler or roll leveler as the leveling method, the system ensures that the metal coils are flattened and aligned accurately before moving to the next stage. This precision leveling reduces material waste and improves the quality of the final product.

Moreover, the Coil Material Feeding System is suitable for both small-scale and large-scale production lines. Its robust construction and adjustable settings make it adaptable to different coil sizes and thicknesses, providing flexibility for manufacturers handling diverse metal coil specifications. Whether used in high-speed production lines or specialized custom manufacturing, this coil feeding line enhances operational efficiency and ensures smooth material flow.

In summary, the Coil Feeding Line is a vital component in modern metal processing workflows. Its compatibility with frequency furnaces, capacity to handle various coil thicknesses, and advanced leveling methods make it an indispensable tool for industries relying on precise and automated coil feeding systems. By integrating this system, manufacturers can achieve higher throughput, improved product quality, and reduced operational costs.

Customization:

Our Metal Coil Feeding Line offers exceptional customization services tailored to meet your specific production needs. The Coil Material Feeding System is compatible with a wide range of materials including Steel, Aluminum, Copper, and Stainless Steel, ensuring versatile application across various industries.

Equipped with a high-performance Servo Motor from trusted brands such as Yaskawa or Mitsubishi, our Automated Coil Feeder guarantees precise and efficient operation. The system is designed to handle pressures up to 200 Ton, providing robust performance for heavy-duty coil feeding tasks.

For optimal material handling, customers can choose between a Hydraulic Leveler or a Roll Leveler, depending on their leveling requirements. The Metal Coil Feeding Line supports metal sheet coils with thicknesses ranging from 0.8 to 8.0MM, offering flexibility for diverse manufacturing processes.

With these customization options, our Coil Material Feeding System delivers reliable, automated feeding solutions that enhance productivity and ensure seamless integration into your production line.

Support and Services:

Our Coil Feeding Line product is supported by a dedicated team of technical experts committed to ensuring optimal performance and reliability. We offer comprehensive technical support services, including installation guidance, routine maintenance, troubleshooting assistance, and on-site repair services to minimize downtime and maximize productivity.

Additionally, we provide detailed product documentation, including user manuals, maintenance schedules, and spare parts catalogs to facilitate smooth operation and upkeep. Our technical support team is available to assist with system integration, customization requests, and training sessions tailored to your specific operational needs.

We also offer preventive maintenance programs designed to detect and resolve potential issues before they impact your production line. Our goal is to deliver prompt, efficient service and support to help you achieve consistent, high-quality output from your Coil Feeding Line equipment.

Packing and Shipping:

Product Packaging:

The Coil Feeding Line is carefully packaged to ensure safe delivery and easy handling. Each component is securely wrapped with protective materials to prevent damage during transit. The packaging includes sturdy wooden crates or reinforced cartons, customized foam inserts, and moisture-resistant coverings to safeguard against environmental factors. All parts are clearly labeled and accompanied by detailed packing lists and user manuals.

Shipping:

We offer flexible shipping options for the Coil Feeding Line to accommodate your project timeline and location. The product can be shipped via sea freight, air freight, or land transportation, depending on customer preference and destination. Our logistics team coordinates with reliable carriers to ensure timely and efficient delivery. Tracking information and estimated delivery dates are provided once the shipment is dispatched, ensuring full transparency throughout the shipping process.

FAQ:

Q1: What materials can the Coil Feeding Line handle?

A1: The Coil Feeding Line is designed to handle a variety of materials including steel, aluminum, copper, and other metal coils commonly used in manufacturing processes.

Q2: What is the maximum coil width and thickness supported by the Coil Feeding Line?

A2: The Coil Feeding Line supports coil widths up to 2000 mm and thicknesses ranging from 0.3 mm to 6 mm, accommodating a wide range of production requirements.

Q3: How does the Coil Feeding Line improve production efficiency?

A3: By automating the uncoiling, leveling, and feeding processes, the Coil Feeding Line reduces manual labor, minimizes material waste, and ensures a consistent and continuous flow of material to downstream equipment.

Q4: Is the Coil Feeding Line customizable to fit different production setups?

A4: Yes, the Coil Feeding Line can be customized with various options such as adjustable tension control, different decoiler types, and integration with existing production lines to meet specific operational needs.

Q5: What safety features are included in the Coil Feeding Line?

A5: The Coil Feeding Line is equipped with emergency stop buttons, safety guards, and sensors to detect coil position and tension, ensuring safe operation for personnel and protection of equipment.