3015-12000W Two Tables Fiber Laser Cutting Machine

Product introduction

Main features:

1,The photoelectric conversion efficiency can reach 30%, twice to three times that of CO2;

2,Less power consumption, CO2 is 20% ~ 30%;

3,No laser work gas, can save a lot of laser maintenance cost;

4,Optical fiber transmission, without reflection lens, do not need to adjust the light path.

5,Used for cutting non-ferrous metals, aluminum alloy, copper and other materials

Product features:

1. Gantry double drive structure, smooth and reliable movement;
2. Independent research and development design, the manufacture of machine tool bed, special processing technology, high precision of machine tool, stable and reliable, long life;
3. Precision gear rack drive, with high precision gear reducer, high response and high precision servo motor;
4. The international first-class quality of fiber laser, industrial application for many years, long service life, maintenance free, stable and reliable;
5. High precision laser cutting head, imported optical lenses, is focused on the fine, the adjustment is convenient, cutting perfect;
6. A double closed-loop control capacitiver torch height controller, low requirement to the steel plate, cutting quality is stable and reliable;
7. CNC system is simple and easy operation, low requirements for the operator;
8. Cutting graphic input multiple formats, powerful draw and edit graphics function;

10,Special cutting software, cutting technology experts, data call functions;

11,Automatic refueling system

12,Cutting gas pressure proportional valve to adjust automatically,not need manual adjustment;

 

 

The product basic configuration and technical parameters

No.	Description	Brand
1	Machine main body	factory
2	CNC operationg carbinet	factory
3	Exchange of working	factory
4	Fiber Laser	China MAX-12000W
5	laser chiller	HanLi
6	Laser cutting head	Shanghai BOCI BLT442 ,auto focus
7	Capacitive THC	Cypcut BCS100
8	CNC system	Cypcut FSCUT6000,EtherCAT
9	Precision reducer	Germany Techmech
10	Gear rack	Japan SMAGIC
11	Servo motor	China INOVANCE
12	Linear Guide	Japan SMAGIC
13	Proportional valve	Japan SMC
14	Electronic pieces	France Schneider
15	Solenoid valve	Japan SMC
16	Voltage stabilizer	Shanghai Huadong
17	Safety delay	Germany Pilz
18	Safety light screen curtain	China LNTECH
19	Magnetic safety lock door	factory
20	Interior camera and back side monitor	factory
21	Auto lubrication system	factory
22	Window glass	CE standard OD7
23	Air compressor	Optional
24	Dust exhaust equipment	Optional

 

 

 

 

 

 

 

 

2,Machine tool technology parameters

Description		Technical parameters
Max cutting size (mm)		3000×1500
Effective travel	X axis(mm)	3050
	Y axis (mm)	1520
	Z axis (mm)	280
PositionaI accuracy	X axis (mm/m)	±0.03
	Y axis (mm/m)	±0.03
	Z axis (mm/m)	±0.01
repeated positioning accuracy	X axis (mm)	±0.02
	Y axis (mm)	±0.02
	Z axis (mm)	±0.005
Rapid positioning speed	X axis (m/min)	100
	Y axis (m/min)	100
	Z axis (m/min)	30
Dimension L×W×H(mm)		8790×2465×2105(for reference)

 

3,Laser & process parameters

Items	Technical parameters
working mode	Continuous/modulation
Laser power(W)	12000
Laser wavelength (nm)	1080±10
The maximum modulation frequency(KHz)	5
laser mode	Single mode
Optical quality (M2)	4mm*mrad
Power adjust range (%)	10-100
Fiber Length (m)	15
Type of cooling	water-cooling
Operating temperature (℃)	10-40
Long-term stability (24h)	﹤±3%
Laser life(h)	100000
Overall Power Consumption (Kwh)	36

 

 

4,Environmental requirements

	Working environment temperature	-5℃-50℃
	Relative humidity	70% non-condensing
	Surrounding environment	ventilate,No impact on within 5 meters
	Power voltage supply	2P,220V±5%;3P,380V±5%
	Supply frequency	50Hz
	Input Power	100Kw
	Grounding type	Centralized directly

 

Important components introduction

 

1, Machine body

The machine body with the welding box structure, after stress relief annealing process, the technological process for welding to annealing to stress to rough machining, vibration aging, semi-finishing to vibration aging, finish machining, better solve the stress due to welding, machining, thus greatly improve the stability of machine tool, can keep the precision of the machine for a long time.

 

 

 

 

2,Transverse beam

Beam body with the method of integral aluminum, annealing processed after stress relief, the process for the castings to annealing to stress to rough machining, vibration aging, semi-finishing to vibration aging, finish machining, machining after tempering, ensure the strength, rigidity and stability of the beam as a whole, can maintain

the precision of the beam for long time.

 

 

 

 

 

Fiber laser

MAX laser source is a new generation of near infrared spectral range (1070 ~ 1090 nm) semiconductor pump single-mode continuous ytterbium doped fiber laser system, it has high power, the ideal high beam quality, optical fiber transmission and electro-optic conversion efficiency .The laser system has incomparable and high reliability comparing to various solid state laser and gas laser, its advantages are: wide range of wavelength selection, extremely low signal-to-noise ratio, high stability and long life of the pump sources are used.

 

Only for reference

Main features:

• The beam quality of excellence(BPP)
• All constant power range BPP
• Use of long focal length can still get a small spot
• photoelectric conversion efficiency 30%
• Maintenance free operation
• Modular design, "plug and play"
• Small, easy to install
• 100000 hours of free maintenance

 

 

CNC system

 

FSCUT6000 High Power EtherCAT is a cost-effective EtherCAT bus laser cutting control system. Easy installation and debugging, excellent performance, and inclusive solutions for cutting medium thick plates for steel structures, iron towers, ships, etc. Functions like Smooth MicroJoint, Flash Piercing, and 5-Stage Piercing, can improve processing efficiency; Functions like Deslag and Corner Technique, can improve the quality of processing thick plates.

 

 

 

 

Main functions:

• Smooth MicroJoint: smooth cross section at MicroJoints for easy unloading and efficient production.
• Fast Piercing: extremely fast piercing for high efficiency of piercing thin plate.
• Deslag: remove slags after piercing and improve the piercing quality of thick plates.
• 5-Stage Piercing: piercing for even thicker plates.
• Flash Piercing: fast frequency conversion piercing to improve the efficiency of piercing thick plates.

Ø Corner Technique: improve the processing quality of the corner of a part.

• Circle Centering: quickly locate the center of a circular plate to improve the processing efficiency.

Ø One-Path FlyCut: cut any graphics without lifting the cutter to zero reference for a faster cutting speed.

• Quick CutOff: cut off the plate along the X or Y direction with one click.

Ø Vertex Marking: mark the bounding box of graphics to be cut for a clear processing range.

• Frame Border Contour: ensure parts on non-rectangular plates are within the plates for safe production.

Ø Built-in Nesting: free and easy nesting for higher plate utilization.

• Real-time EtherCat: easy to extend.

Ø Virtual Multi-Station: set multiple stations on one machine tool to improve processing efficiency.

• Side Anti-Collision: lift the cutter again, if a side object is detected during traveling , so side collision to the cutter is prevented.

Ø FrogLeap Skip: smart adjust the height of the cutter during traveling to prevent the collision with tilted parts.

• Protective FindEdge: protect the cutter from hitting the rack during edge finding.

Ø Torque Monitor: monitor the servo torque, and stop immediately when it hits a heavy object to ensure both the machine tool and the operator safe.

• Fast Import: scan QR code to import drawings, which is fast and accurate.

Ø Coil machining: machining on coils to improve cutting efficiency.

Ø InkJet Printer: print codes to mark parts quickly without damages.

• Nozzle Cleaning: auto clean the nozzle to extend the nozzle life and improve machining quality.

Ø Torque check: monitor the dual drive shaft state to avoid torsion.

• Flexible Acceleration: flexible acceleration and deceleration for a longer machine tool life.

Ø Theoretical control accuracy 0.005mm, practical trajectory accuracy 0.01mm, position accuracy 0.001mm, repetitive position accuracy 0.002mm.

• Unlimited maximum travel speed and maximum machining speed.

Ø Maximum acceleration 2G.

 

 

 

 

 

 

 

Cutting head

BLT 4 series, cost-effective smart cutter that focuses on 2D, 3D and bevel cutting machine, delivers a great performance with stable cutting, simple installation and setup, available for power levels below 30KW. Find more details in technical parameters.

 

 

 

 

Laser cutting parameter(only for reference)

Material	Thickness (mm)	Cutting gas	Cutting speed(m/min)	Power(W)	Cutting presser (bar)	Cutting focus(mm)
CS (Q235B)	6	Air	13	12000	12~14	-1~-1.5
		N2	16	12000	12~14	-1~-2
		O2	2.8~2.9	3000~3500	0.6~0.8	7~8
	8	Air	10.5	12000	14~16	-2~-2.5
		N2	10	12000	14~16	-2~-3
		O2	2.5~2.6	4000~4500	0.6~0.8	8~9
	10	Air	8	12000	14~16	-3~-4
		N2	6	12000	14~16	-3~-4
		O2	2.2~2.3	4500~5000	0.6~0.8	9~10
	12	Air	5	12000	14~16	-4~-5
		N2	4	12000	14~16	-4~-5
		O2	1.9~2	6000~7000	0.6~0.8	9~10
	14	Air	4	12000	14~16	-6~-7
		N2	3.5	12000	14~16	-6~-7
		O2	1.6	7000~8000	0.6~0.8	9~10
	16	Air	2.8	12000	14~16	-8~-9
		N2	2.6	12000	14~16	-8~-9
		O2	1.5	8000-9000	0.6~0.8	10~11
	18	Air	2.1	12000	14~16	-10~-11
		O2	1.45	12000	0.6~0.8	10~11
	20	Air	1.7	12000	16~18	-11~-12
		O2	1.4	12000	0.6~0.8	11~12
	22	Air	1.1	12000	18~20	-14~-15
		O2	1.2	12000	0.6~0.8	11~12
	25	O2	1	12000	0.6~0.8	11~12
	30	O2	0.4	12000	0.6~0.8	13~14
	35	O2	0.35	12000	0.9~1.1	13~14
	40	O2	0.3	12000	1.2~1.5	13~14
	45	O2	0.2	12000	1.2~1.5	13~14
SS (SUS304)	6	Air	17	12000	12~14	-1~-2
		N2	16	12000	12~14	-1~-2
	8	Air	14	12000	14~16	-2~-3
		N2	10	12000	14~16	-2~-3
	10	Air	11	12000	14~16	-3~-4
		N2	6	12000	14~16	-3~-4
	12	Air	8	12000	14~16	-4~-5
		N2	4	12000	14~16	-4~-5
	14	Air	6	12000	14~16	-6~-7
		N2	3.5	12000	14~16	-6~-7
	16	Air	4	12000	14~16	-7~-8
		N2	2.6	12000	14~16	-7~-8
	18	Air	3	12000	14~16	-10~-11
		N2	2	12000	14~16	-10~-11
	20	Air	2	12000	16~18	-11~-12
		N2	1.6	12000	16~18	-11~-12
	25	Air	1.3	12000	18~20	-14~-15
		N2	1.1	12000	18~20	-14~-15
	30	Air	0.8	12000	18~20	-17~-18
		N2	0.2	12000	18~20	6~7
	40	N2	0.15	12000	18~20	6~7
	50	N2	0.1	12000	18~20	5~6
AL (6061)	6	Air	12	12000	12~16	-2~-3
	8	Air	8	12000	16~18	-3~-4
	10	Air	5	12000	16~18	-5~-5.5
	12	Air	3	12000	16~20	-6~-6.5
	14	Air	2.5	12000	16~20	-7~-8
	16	Air	1.8	12000	16~20	-8~-9
	18	Air	1.2	12000	16~20	-9~-10
	20	Air	0.8	12000	16~20	-10~-11
	22	Air	0.5	12000	16~20	-11~-12
Copper	6	Air	10.5	12000	12~16	-2~-3
	8	Air	7	12000	16~18	-3~-4
	10	Air	4	12000	16~18	-5~-5.5
	12	Air	2.2	12000	16~20	-6~-6.5
	14	Air	2	12000	16~20	-7~-8
	16	Air	1.5	12000	16~20	-8~-9
	18	Air	0.9	12000	16~20	-9~-10
	20	Air	0.7	12000	16~20	-10~-11
	22	Air	0.4	12000	16~20	-11~-12
	The thickness of green materials means that they can be processed for long times and in large quantities.
	The yellow thickness material indicates that it can be processed, but as the material temperature rises, the cutting pressure fluctuations, uneven plate composition and other factors fluctuate, the processing process is unstable, it is recommended to use a higher power laser.
	Red thickness of the material means that can be cut off, can not be processed in batch.

 

 

 

 

 

 

Running cost:(only for reference)

No.	Name	Quantity Demand
1	Electricity	30-35KW/h(considering the power factor)
2	Oxygen	6L-7L/h
3	Nitrogen	16L-20L/h
4	Protection lens	3-4pcs/month
5	Nozzle	3-4pcs/month

 

Consumables

No.	Name	Qnt.	Unit
1	Protection lens	20	pc
2	nozzle	20	pc
3	Ceramic ring	1	pc

 

 

Customer prepares the parts:

No	Item	Specs	Qty
1	Machine powersupply cable	10mm2*8	25m,according to site
2	Machine grounding cable	10mm2	25m, according to site
3	Grounding copper rod	Diameter:35mm	2.5m
4	deionized water	Second grade	100L
5	Switch box	220V 2phases, 380V,3 phases, five wire	2
6	High pressure pipe joint	In-line for air compressor. 10mm	2
7	Gas pipe	10mm	20m
8	Oxygen cylinder	220L	1
9	N2 cylinder	220L	1
10	Carburetor(with pressure adjustor and pipe)	100L	1
11	Input powersupply	>80kw	1